bypassed the oil pump and oil tank. Back off cable adjusters and remove the throttle cables from the carburetor. i just helped my buddy pull his stock carbs off. 2. How to remove throttle cable from 05 yamaha big bear 400 - Answered by a verified Technician We use cookies to give you the best possible experience on our website. Completely loosen the throttle cables. Install: • Carburetor assembly See Section “ENGINE REMOVAL” Chapter 2. It is the most outboard cable. This Kiehin performance carb is the best way to remove the air slide carb that can cause bogging and is hard to adjust. Remove the Harley choke cable from the stock carb. Remove the side cover and using a pick or small screwdriver between the cable and the throttle cam pull the cable straight out over the brass button in the throttle cam, the button will now slide out of the cam and off the cable. Remove throttle cable paying close attention to routing, as the new cable (s) will need too be routed the same. I'm just a little stuck on the removal of the throttle cables. Only a day ago I took the time to pull the carb and try to clean the float valve that seems to be creating the little wet spot under my bike. Removal of throttle Cable to Remove Carb Bank. Over time the fuel lines, jets and ports on the carburetor can become clogged with impurities in the gasoline and when this happens the carburetor needs to be cleaned and re-assembled. Hold the cable and lift the throttle arm. $200.00 A little more details are the the Carb is a smaller 20mm but he said it was the best match. Do it with these new bikes, the aluminum frames, lots of room in there, fare amount anyways. Keep those separate and you’ll notice the bottom one has an adjuster knot on it so you know where to put it back in and the top one is there and just get in there, break them loose. Do not loosen the ones on bottom. This frayed area then turned into a birds nest after rolling the throttle open and closed a few times and would actually prevent the throttle … 4. No issues removing plastic, carb and other needed parts. 2. Last step is to remove the throttle cables which requires taking apart the throttle grip on the handle bars. Remove the throttle cable. The choke has a disconnect in a black boot just above the cylinder. The last two things holding the rack in are the Choke and Throttle cables. How does the cable come off of the carb. I need some help in the removal of the throttle cables from the carb bank. 9. Remove the pull side throttle cable (Figure 3, B). It spins free, tried everything but distructivly removing it. Carb for $40.00, just a parts change. You have to loosen them … The carburetor on the Yamaha balances the correct oxygen to fuel ratio and transports fuel from the gas tank to the engine. I am attempting to pull the carburator bank off my bike, in order to clean them. Remove the nut that holds the choke cable on the left side, and remove the cable from the bracket. Then track the fuel line down to the carburetor and remove the hose. we put 34mm mikuni round slides on it and tossed the stock ones. Had a fairly easy time until I got to removing the float. I use a 12" 3/8 drive extension to hold the butterfly open to make removing the cables much easier: 25returncableout.JPG. i have worked on several phazers. You may also be interested in: How to Adjust the Accelerator Cable on a Car. Stuff a clean, dry rag into manifold to keep debris out of motor. Show off your bike, get help fixing problems, share your mods or join in the discussion. Step 12: Loosen the 4 top screws from the carb boots, backing them off several turns. Open up the new carb in a clean area and install the new main & pilot jets that you received from Sudco. Download Removing Stock Carburetor & Cables-Yamaha Raptor 350 – 1. remove seat and gas tank. The first step you need to take to change the throttle cable from the carburetor is to turn off the fuel valve on the fuel tank. Remove the carburetor from the motorcycle. This means removing the throttle tube from the handle bars to see if the cable is bound up in there or has jumped out of the groove. Some guys prefer to just pull the carbs off. Pull it toward the linkage to maximize the slack from it. Remove emissions stuff Bolts are 5mm. This holds the throttle cable swedge and also fits into the throttle quadrant. Unscrew the cable housing from the carb body. Start by installing the cable ends into the throttle body/carburetor and throttle cable housing. I've found a way that's not a pain to loosen the clamps. 53. 26throttlecableremoval.JPG. If you are replacing the factory-equipped cable(s) with a similar part, take note of the original routing before removing the stock cable. Then you can push the cable towards the bottom of the slide and remove it from the slotted hole. So, in this article we will know how to remove the throttle cable from the carburetor. I need to know how to remove the throttle cable from the carb becuase im takin everything off of my 2002 YZ250 to paint the frame. How to remove throttle and choke cable from carb. You might check that the throttle was replaced into the carburator the proper way, it can be 180 degrees out. Premium. If this has been done, you can reattach if not broken, if so replace cable. After removing the slide from the carburator, depress the spring towards the cap. There's a clip on my '84 that supports the two cables under the left fairing, just ahead of the adjuster (Figure 2, B). 15 posts 1; 2; Next; Clovis414 Lookin' Around Posts: 78 Joined: Wed Feb 20, 2013 1:55 am. the sled runs better accelerates better, pulls … Post Thu Mar 14, 2013 10:11 pm. Install the 2007 throttle body and single throttle cable ran just like the stock dual cables. I see the gold push pin and am wondering if that is pulled does it release the cable. Disconnect the gas line at the carburetor. I started to remove the carb and have been stopped by the cable. Two throttle cables, carburetor covers off two throttle cables, one push, one pull. With that out the way, remove the stock throttle body as well. New Carb! SOURCE: How do I remove the throttle to replace the cable. It was a barn find with 280 miles on it. If you can pull the quadrant towards the cable just a bit it will create slack in the cable, barely enough you can slide it over the runner/tunnel it rides in...or there is just enough room to fit a needle nose pliers to grab the cable and pull it towards the carbs to get enough slack to slide it over the quadrant. Leave the top nut tight. I tried taking off the top plate on the carb that the cable goes through but one screw has been stripped pretty bad. Turn the cable adjusters on the throttle grip housing all the way in, then turn each of them one turn out. In the future I'm planning on installing an Ivan's kit using the directions I got from Nubian. Also, if you are running an oil pump take the cover off and make sure the cable hasn't come off the pump. unscrew the top of the carburator and see if the spring is compressed when turning the throttle. Additionally, the multicable setup has a cable junction that links the top or twist grip cable to the carburetor and oil pump cables. Step 1. Make sure fuel petcock is in “off” position. Unplug the two electric leads to the carburetor heater on the bottom of the carb. 8. Remove the cover on the right side of the carb. This will create a shorter distance for the throttle cable(s) to follow and make the installation easier. CARB CARBURETOR 10. The only issue is to remove the throttle cable from the top cap of the carb. I am new to the sight and new to my 98 grizzly. Do … Step 2. Post Oct 15, 2013 #1 2013-10-15T21:48. Remove the spring and plunger from the cable. Choke Cable (Evo & Twin Cam) A. B. Once this is done, unless otherwise specified, use the throttle body or carburetor adjustment features to take the majority of the slack out of the cables. Those carbs are linked together so as long as no one has played with the sync screw between the carbs they should be fine, they are a butterfly carb. Remove the idle adjusting cable from its bracket. I am basing this all on your OP that stated there were issues with the throttle cable and it not snapping back. Step 3. 27returncableremoval.JPG. Step 11: Remove the plastic fascia to expose the throttle cable junction block. 3. I was afraid of snapping off one of the ears that the pin slides through, so I just sprayed the hell out of everything with carb cleaner. Remove vacuum lines from the intake manifolds, petcock and (front sensor XV-1100’s only) Remove choke cable Use phillip’s head screwdriver. On the choke, before you loosen it pull the choke full on. This kit comes with the carb, jets, throttle cable, foam air filter. Be careful not to lose the small cable couplings. 53. calebicey10. Remove enrichener (choke) cable from the carburetor. I want to do a thorough cleaning of the carb from my 2008 TTR125L, but I can't figure out how to remove the double throttle cable setup from the carb. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. Now is a good time to put some new grips on the bike to. that cable should be for your oil pump. This allows the cables to be lengthened enough to feed the end barrels through the holes for removal off the carb throttle control mechanism. Hi there. If you dont have forceps you can usually hold the spring into the cap with two fingers. Then remove the 3 highlighted screws and disconnect the throttle cables. As a result, a 2-cylinder Yamaha 2-stroke such as our subject 1973 RD350 has four cables — two carburetor slide cables, one Autolube oil pump cable and one throttle cable at the handlebar twist grip. and he is now running pre-mix.he has some unbelievable throttle response compared to the stock ones he took off. Great performance mod for the money. C. Remove the spring and plunger from the Mikuni carbu-retor… Install: • Throttle cables 1 See Section “CABLE ROUTING” Chapter 3. Would like to save the stock carb, it just needs a good rebuild from sitting. You should be able to lift the rack most of the way out of the machine. Upon reinstalling the carburetor during my 692cc upgrade, I noticed that the throttle return cable was frayed at the ferrule near the carburetor. Steps to follow: 1. Install: • Breather hose • Fuel hose • Drain hose INSTALLATION 1. Remove stock carburetor and stock throttle housing. Right about the middle between the two is the idle adjustment bolt it faces out towards the air filter end of the carb. You might separate the cables there else risk breaking the clip if pulled too hard. Disconnect throttle cable Later models have dual cables. Turn the slide so the needle is pointing upward and the needle retaining plate will fall out (usually along with the needle). Hi, Anonymous the carburetor throttle shaft wheel has two cables the cable closest to the right side of the bike is the throttle cable and the one closest to the left side is the idle cable. Pull the black boot back and disconnect the choke cable here. Installation 1. This will allow you to get to the bottom nut that hold the throttle and choke cables in place. Remove the old carb! Any help would be great. When the ball end of the throttle cable passes through the guide pin, pull the pin out. If the screw is difficult to loosen, try tapping on the screwdriver handle while turning it. The throttle cable is easy but the oil pump cable comes off easy but will need to be adjusted properly for the right clearance, about 22-25mm I think. Turn the handlebars completely to the right until the steering lock is engaged. calebicey10. Loosen the bottom nut. Hey you all; Here are some pics, spring break is here so now I can dedicate my time to removal and cleaning the carbs on … This will allow you to keep the cables adjusted the way they were. Extension to hold the spring is compressed when turning the throttle quadrant the cover off and make INSTALLATION! Usually along with the carb bank choke ) cable from the stock he... Carburator bank off my bike, get help fixing problems, share mods! The pump slide carb that the throttle return cable was frayed at ferrule! Then you can usually hold the butterfly open to make removing the.... 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